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Making a packing case to bring your touring bike home

Discussion started by Desanciprano on 2026-07-12

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Making a packing case to bring your touring bike home

Desanciprano · 2026-07-12

After testing it for three years across various modes of transport, I’m sharing this video of a bike packing case. It’s made from recycled cardboard and shrink-wrapped, with adjustable thickness and added bubble wrap depending on the level of protection you want. Installing spacers at the fork and chainstays makes the packaging compact. With the fifteen-odd euros for shrink-wrapping at the airport, this case travels really well. https://youtu.be/_GDJi-GqmkM - Low bulk (1.10m x 0.70m x 0.25m for a large frame), it fits vertically in train luggage compartments and the total dimensions (x+y+z) don’t exceed 2.40m. - Two carrying solutions for public transport and easy handling by airport staff (no more tears in the cardboard from openings). - Discreet packaging when dealing with bus drivers and train conductors, as it looks like an ordinary parcel. - No need to return to the starting point to retrieve the case from your outbound trip, which you’d otherwise have to store somewhere, or deal with a bulky cover to pack in your panniers. - You can still check tire pressure through the plastic film without damaging the packaging too much. Drawbacks: Around 3 hours for this lengthy and meticulous process—removing the wheels, pedals, handlebars, and derailleur without misaligning them, then securing all components to the frame. If you get a chance to test it, send me your feedback for future improvements.

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