Making a packing case to bring your touring bike home
FR

Translated into English.

Original post
DE
After testing it for three years across various modes of transport, I’m sharing this video of a bike packing case. It’s made from recycled cardboard and shrink-wrapped, with adjustable thickness and added bubble wrap depending on the level of protection you want. Installing spacers at the fork and chainstays makes the packaging compact. With the fifteen-odd euros for shrink-wrapping at the airport, this case travels really well. https://youtu.be/_GDJi-GqmkM - Low bulk (1.10m x 0.70m x 0.25m for a large frame), it fits vertically in train luggage compartments and the total dimensions (x+y+z) don’t exceed 2.40m. - Two carrying solutions for public transport and easy handling by airport staff (no more tears in the cardboard from openings). - Discreet packaging when dealing with bus drivers and train conductors, as it looks like an ordinary parcel. - No need to return to the starting point to retrieve the case from your outbound trip, which you’d otherwise have to store somewhere, or deal with a bulky cover to pack in your panniers. - You can still check tire pressure through the plastic film without damaging the packaging too much. Drawbacks: Around 3 hours for this lengthy and meticulous process—removing the wheels, pedals, handlebars, and derailleur without misaligning them, then securing all components to the frame. If you get a chance to test it, send me your feedback for future improvements.
desanciprianoavelo
CE Cezax Regular ·
Thanks for sharing this—super well-documented setup! 🙂 I’ll keep the idea in mind in case I need to take the bus or plane.
FA Fanragnotti Regular ·
Great idea!

So clever, thanks for sharing!

Serge
DE Desanciprano ·
Just a heads-up: if the box is going to take a beating (multiple transfers), it’s best to put a plastic bottle cap secured with tape over the rear axle to prevent the box from getting punctured. The wheel itself won’t get damaged, unlike other passengers’ luggage, and the oversize-baggage agents won’t let it slide.
desanciprianoavelo

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